Еще 20 лет назад производство мебели не обходилось без древесно-стружечных плит. Из них делали корпусную мебель и элементы мягкой, кухни, тумбы, кровати, шкафы. ДСП (хотя правильное сокращение – ДСтП) массово применялась не только в мебельной индустрии, но и в строительстве. В наши дни можно купить альтернативные материалы с улучшенными потребительскими характеристиками. Но ДСП по-прежнему находит своего потребителя.
Появилась ДСП в 40-х годах XX века в качестве конструктивного материала «мебели для бедных». Изобретение принадлежит немцу М. Химмельхеберу. Производство открылось в Германии и распространилось по Европе. В Советском Союзе массовый выпуск начался в конце 70-х годов.
Древесно-стружечная плита – это композиционное изделие в форме листов толщиной 3 мм и более. Изготавливается способом горячего прессования. Основа – древесная стружка (щепа, опилки), связанная формальдегидной смолой. Масса прессуется при высоких температурах (до 140 °C) и давлении до 5 МПа. Охлажденные панели обрезают по размерам и выполняют их финишную обработку.
Выделяют 2 основных типа плит: экструзионные и ламинированные. Первый – это листы с низкой прочностью на изгиб. Массовое применение нашли при изготовлении внутренних дверей, для противопожарной защиты. Второй вид, ламинированный, используется в мебельном производстве.
ГОСТы регламентируют стандартные размеры (длину, ширину и толщину) выпускаемых промышленностью экструзионных и ламинированных плит. Также допускается изготовление материала по индивидуальным заказам, цена в таких случаях оговаривается отдельно.
- Толщина.
Минимальная – 3 мм, максимальная – 38. Градация осуществляется кратно 1 мм. Наиболее используемые изделия имеют толщину 16, 18 или 22 мм.
- Длина.
Минимальная – 1830 мм, максимальная – 5680.
- Ширина.
Стандарты фиксируют всего 10 допустимых значений – от 1220 до 2500 мм.
Наиболее востребованными являются такие размеры (в мм): 2440×1830, 2620×1830, 2750×1830, 2800×2070.
Физические свойства листов следующие:
- Влажность – от 5 до 12 %.
- Плотность – 0,5-1 г/см³.
- Прочность на растяжение – 0,2-0,5 МПа.
- Прочность на изгиб – 10-25 МПа.
Способов классификации несколько. Они учитывают различные конструктивные характеристики, физические и химические показатели, внешний вид.
1. По количеству слоев:
- однослойный;
- трехслойный;
- многослойный.
2. По содержанию формальдегида в 100 г сухой стружки выделяют классы:
- Е0;
- Е1 (меньше 10 мг);
- Е2 (10-30);
- Е3 (30-60).
3. По методу прессования:
- плоское;
- экструзионное.
4. По плотности:
- малая (до 550 кг/м³);
- средняя (550-750);
- высокая (свыше 750).
5. По наружному слою:
- мелкоструктурный;
- крупнозернистый;
- стандартная фактура под шпон.
6. Выделяют сорта:
- I сорт (поверхность без дефектов);
- II сорт (допускаются изъяны в виде трещин, сколов, пятен);
- без сорта, со значительными повреждениями, применяемые в строительстве.
Кроме того, различают шлифованные и нешлифованные листы, марки П-А и П-Б и влагостойкие. Последний из указанных типов нашел массовое применение в мебельной индустрии. Стоимость ДСП плиты напрямую зависит от ее марки, сорта, поверхности.
Древесно-стружечные плиты имеют несколько явно выраженных минусов:
1. опасность для человеческого организма (выделение формальдегида);
2. высокий процент впитывания влаги;
3. нарушение внутренней структуры при вкручивании шурупов и забивании гвоздей;
4. большой вес.
Современные технологии позволяют улучшать показатели влагостойкости, устойчивости к механическим ударам, снижать содержание смол.
К достоинствам качественного материала можно отнести такие показатели:
- однородность, отсутствие внутренних пустот;
- простота в обработке и окрашивании;
- тепло- и звукоизоляционные свойства;
- стойкость к появлению грибковых колоний;
- низкая цена за лист.
В таблице представлены цены на самых ходовые виды ДСП, влагостойкие (ВДСПШ) и ламинированные (ЛДСП) листы.
| Наименование | Размеры, мм | Толщина, мм | Цена, руб/м² |
| ДСП | 2440×1830 | 8 | 104 |
| 12 | 126 | ||
| 16 | 130 | ||
| 22 | 157 | ||
| ЛДСП белый | 2800×2070 | 16 | 225 |
| 18 | 260 | ||
| ЛДСП цветной | 2800×2070 | 10 | 183 |
| 18 | 204 | ||
| ЛДСП Монза | 2750×1830 | 16 | 193 |
| ЛДСП Кроностар | 2500×1850 | 16 | 200 |
| ВДСПШ QuickDeck Professional | 2440×600 | 22 | 490 |
| 1830×600 | 12 | 310 |
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